Chimney Top Cover Fireplace Damper
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What features would a Green Fireplace have?

8/9/2014

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The Question: What Features Would a Green Fireplace Have?

1) Clean-burning 
2) Energy Efficient 
3) Integrated Ventilation 
4) Durability 
5) Thermal Mass 
6) Radiant Heat 
7) Renewable Fuel

Current Green Fireplace Rules
There is very little in the Green literature on fireplaces - most of it negative. There seems to be some underlying assumption that fireplaces are dirty and inefficient and, if we must indulge the irrationality of those who love fireplaces, at least we can try to isolate the fireplaces and keep them from interferring with the rest of the modern features in a green house. Some would say the concept of a "green fireplace" is oxymoronic.

The emerging National Green Building Standard mostly views fireplaces negatively, requiring new masonry fireplaces to "have gasketed doors, outside combustion air, and a chimney top damper" and awarding up to 7 points for removing fireplaces altogether in renovations.*

LEED has some comments about fireplaces under "combustion venting" in the LEED for Homes program. They seem to be mostly concerned about smoking fireplaces and indoor air quality. LEED also recently added a preferred "install no fireplace" option.

Googling "green fireplaces" gets a lot of ads about gas and electric fireplaces and some dire predictions about outlawing all wood-burning.

In an article about "green stoves" in Hearth Marketing James E. Houck and David R. Broderick interview EPA regulators. Every one seemed to say it was "too early to tell" but went on to advocate the cleanest and most efficient stoves and urged the manufacturers of other wood-burning appliances (but didn't mention fireplaces) to contact EPA about the EPA's "Green Label program".

Future of Green Fireplace Rules
In a positive note, fireplaces are still permitted according to LEED and National Green Building Standard guidelines, but it may be a struggle to get any "points" for including a fireplace. "Green fireplaces" will have to be clean-burning and efficient. They also may have to be provided with combustion/ventilation air and sealed off with tight-fitting doors and dampers.

The fireplace doors, of course, would block most of the radiant heat but the tight-fitting dampers andcombustion/ventilation air sound good if accomplished in conjunction with the LEED recommended whole house perspective on ventilation.

With a passing familiarity with the LEED program and our masonry industry efforts to emphasize our strengths, I would add durability and thermal mass.

Locating the chimney mass inside the exterior walls of the house and exposing the masonry chimney walls to take advantage of all that thermal mass could be worth points.

By knowing how fireplaces heat I would add the advantages of radiant heat and the use of wood as a renewable fuel.

All material on Green Fireplaces is by permission of Jim Buckley and the Buckley Rumford Company

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Chimney Safety

8/9/2014

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Chimney Fires

As you snuggle in front of a cozy fire or bask in the warmth of your wood stove, the last thing you are likely to be thinking about is the condition of your chimney. However, if you don't give some thought to it before you light those winter fires, your enjoyment may be very short-lived.

Why? Dirty chimneys can cause chimney fires, which damage structures, destroy homes and injure or kill people. Chimney fires can burn explosively - noisy and dramatic enough to be detected by neighbors or passersby. Flames or dense smoke may shoot from the top of the chimney. Homeowners report being startled by a low rumbling sound that reminds them of a freight train or a low flying air plane.

However, those are only the chimney fires you know about. Slow-burning chimney fires don't get enough air or have enough fuel to be as dramatic or visible. But, the temperatures they reach are very high and can cause as much damage to the chimney structure - and nearby combustible parts of the house - as a fast, explosive fire. With proper chimney system care, chimney fires are entirely preventable.
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Creosote & chimney fires: what you must know:

Fireplaces and wood stoves are designed to safely contain wood-fueled fires, while providing heat for a home. The chimneys that serve them have the job of expelling the by-products of combustion - the substances given off when wood burns.

As these substances exit the fireplace or wood stove, and flow up into the relatively cooler chimney, condensation occurs. The resulting residue that sticks to the inner walls of the chimney is called creosote. Creosote is black or brown in appearance. It can be crusty and flaky ... tar-like, drippy and sticky ... or shiny and hardened. Often, all forms will occur in one chimney system.

Whatever form it takes, creosote is highly combustible. If it builds up in sufficient quantities - and catches fire inside the chimney flue- the result will be a chimney fire. Although any amount of creosote can burn, sweeps are concerned when creosote builds up in sufficient quantities to sustain a long, hot, destructive chimney fire.

Certain conditions encourage the buildup of creosote, restricted air supply, unseasoned wood and cooler-than-normal chimney temperatures are all factors that can accelerate the buildup of creosote on chimney flue walls.

Air supply: The air supply on fireplaces may be restricted by closed glass doors or by failure to open the damper wide enough to move heated smoke up the chimney rapidly (the longer the smoke's "residence time" in the flue, the more likely is it that creosote will form). A wood stove's air supply can be limited by closing down the stove damper or air inlets too soon and too much, and by improperly using the stovepipe damper to restrict air movement.

Burning unseasoned firewood: Because so much energy is used initially just to drive off the water trapped in the cells of the logs - burning green wood keeps the resulting smoke cooler, as it moves through the system, than if dried, seasoned wood is used.

Cool flue temperatures: In the case of wood stoves, fully-packed loads of wood (that give large cool fires and eight or 10 hour burn times) contribute to creosote buildup. Condensation of the unburned by-products of combustion also occurs more rapidly in an exterior chimney, for example, than in a chimney that runs through the center of a house and exposes only the upper reaches of the flue to the elements.
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creosote covered flue

How to keep the fire you want from starting one you don't!

Chimney fires don't have to happen. 

Here are some ways to avoid them:

  • Use seasoned woods only (dryness is more important than hard wood versus soft wood considerations)
  • Build smaller, hotter fires that bum more completely and produce less smoke
  • Never burn cardboard boxes, wrapping paper, trash or Christmas trees; these can spark a chimney fire
  • Install stovepipe thermometers to help monitor flue temperatures where wood stoves are in use, so you can adjust burning practices as needed
  • Have the chimney inspected and cleaned on a regular basis

Proper Maintenance

Clean chimneys don't catch fire. Make sure a CSIA Certified Chimney Sweep inspects your solid fuel venting system annually, and cleans and repairs it whenever needed. Your sweep may have other maintenance recommendations depending on how you use your fireplace or stove. CSIA recommends that you call on certified chimney sweeps, since they are regularly tested on their understanding of the complexities of chimney and venting systems.


Signs you've had a chimney fire and what to do if you have one:

Since chimney fires can occur without anyone being aware of them ... and since damage from such fires can endanger a home and its occupants, how do you tell if you've experienced a chimney fire?

Here are the signs a professional chimney sweep looks for:

  • "puffy" creosote, with rainbow colored streaks, that has expanded beyond creosote's normal form
  • warped metal of the damper, metal smoke chamber, connector pipe or factory-built metal chimney
  • cracked or collapsed flue tiles, or tiles with large chunks missing
  • discolored and distorted rain cap
  • creosote flakes and pieces found on the roof or ground
  • roofing material damaged from hot creosote cracks in exterior masonry evidence of smoke escaping through mortar
  • joints of masonry or tile liners

If you think a chimney fire has occurred, call a CSIA Certified Chimney Sweep for a professional evaluation. If your suspicions are confirmed, a certified sweep will be able to make recommendations about how to bring the system back into compliance with safety standards. Depending on the situation, you might need a few flue tiles replaced, a relining system installed or an entire chimney rebuilt. Each situation is unique and will dictate its own solution.

What to do if you have a chimney fire:

If you realize a chimney fire is occurring, follow these steps:

  1. Get everyone out of the house, including yourself
  2. Call the fire department If you can do so without risk to yourself, these additional steps may help save your home.

Remember,however, that homes are replaceable, but lives are not:

  1. Put a chimney fire extinguisher into the fireplace or wood stove
  2. Close the glass doors on the fireplace
  3. Close the air inlets on the wood stove
  4. Use a garden hose to spray down the roof (not the chimney) so the fire won't spread to the rest of the structure
  5. Monitor the exterior chimney temperature throughout the house for at least 2 or 3 hours after the fire is out

Once it's over, call a CSIA Certified Chimney Sweep to inspect for damage. Chimney fire damage and repair normally is covered by homeowner insurance policies.


Chimney fire articles provided by the Chimney Safety Institute of America.
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Energy Innovator Award Nomination

8/9/2014

1 Comment

 
We are proud to announce that the All Season Control Cover has been nominated 3 times for the
Energy Innovator of the Year Award for 2014. 

Here's what others are saying about the All Season Control Cover:

  1. I would like to nominate Denny Moore and Benson Energy for their All Season Control Cover. I have worked in the roofing industry for almost 20 years and observe closely the building envelope from the roof perspective. I have always been surprised by the open chimney tops that we encounter and the amount of air escaping them in in both the heating and cooling season. In winter months when we are working on homes with open chimney tops, we often utilize the heat escaping from them to thaw out materials, equipment, and frozen hands in order to keep working in the cold.
    Although temporarily useful to us, the cumulative energy loss from decades of an open chimney are enormous and account for a good portion of energy loss in a home with these conditions. Summer months also cause loss, especially if there is a swamp cooler in use. The pressurization of the home will drive a cool stream of air out of the opening and we can find respite from the hot sun over an open chimney top.
    We see some covers in use that are simply critter guards and still allow the air to escape but the ASCC can be easily opened for use or closed to keep critters out and energy in. It was exciting to find a solution that will help homeowners save a great deal of energy with a simple and cost effective chimney cover.

    G
    reg Wood 
    Raintight Roofing, Inc. 
    801.792.9969

  2. Governor’s Excellence in Energy Awards Nomination
    Benson Energy - Control Cover Damper

    For over two decades, our company has turned to Benson Energy and the All Season Control Cover to provide custom solutions to problem chimney restoration projects. The universal hinge mechanism allows different sizes and configurations to be created to handle situations even where there is no existing flue tiles. 
    The Control Cover chimney-top fireplace damper is much more effective at conserving energy than even glass doors or existing in-throat traditional dampers. Glass doors are not sealed, so they leak, and worse, they block thermal radiation, and so lose much of the radiant energy of the fire. In-throat dampers are not airtight when new, and can quickly warp with high heat from fires, and eventually rust with incoming moisture and can become inoperable.
    Sealing off the top of the chimney is also a safety precaution. Moisture mixing with creosote creates an acid that eats away the mortar connecting the flue tiles together over time. This destabilizes the physical integrity of the chimney and can even allow temperatures to rise to a combustion level outside the chimney lining.
    Massive amounts of energy are lost each year through millions of uncovered chimneys, not to mention countless critter home invasions. The All Season Control Cover solves many if not all of the problems associated with wood burning masonry fireplaces.

    Jim Buckley
    Buckley Rumford Company
    Port Townsend, Washington

  3. The Patent for the All Season Control Cover was cited as follows:
    The sturdy construction of the hinge for the flue cover is an important feature of the invention... The sturdy construction of the side plates and hinge plates and the lack of any welded joints provides a hinge which is able to readily withstand the forces which are applied to it and the temperature changes to which it is subjected. At the same time, the hinge permits free opening and closing movement of the flue cover and allows the cover to seal against the flue in an air tight manner when closed.
    An additional feature which is important to the invention is the use of a torsion spring to bias the cover toward its open position. The torsion spring is loaded in compression when the cover is closed and is considerably stronger than a tension spring. Therefore, the torsion spring is much less susceptible to being permanently set or to fail in fatigue due to repeated cycling. The torsion spring is also well shielded for the elements by the parts of the hinge mechanism which mounts the cover on the flue. The torsion spring typically lasts as long as the rest of the parts of the assembly and functions in a reliable manner to assure opening of the cover when the cable is released.

    Daniel and Samuel Crosby
    Benson Energy
    Salt Lake City, Utah
1 Comment

Specific Problems to Solve

8/8/2014

7 Comments

 
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Problems:

  • no flue tile
  • brick obstructions
  • low clearance
This customer needed a solution for an unusual chimney. We were able to create a custom All Season Control Cover from photos and drawings provided by the customer.
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Solution:

Here is the custom All Season Control Cover just coming out of the shop and ready to ship.

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It was specified by the client as a stainless steel mounting base to bridge the flue opening, and a stainless split lid with dual controls.

The split lid and dual controls not only solve the limited clearance issue, but also give the home owner the ability to adapt to various wind conditions as well.
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Custom Design in Hartford, CT

8/8/2014

4 Comments

 
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Custom Chimney Cap Work 
This Marty Schwager of Hartford, CT wanted two standard All Season Control Covers, but he wanted to operate them from the outside of the chimney with a decorative chain and hardware, rather than through the chimney flue by cable down to the fire box as is the normal arrangement. The drawings and photographs provided by the customer facilitated our design work and fabrication. 
Custom work by craftsman Scott Kempton provided Mr. Schwager with the solution he desired. 
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Custom Installation in Lancaster, PA

8/8/2014

3 Comments

 
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This custom All Season Control Cover was designed for Historic Restorations in Lancaster, Pennsylvania. 
It is a custom 16" x 25" ASCC with a custom angle iron base.
3 Comments

Standard Installation in Orem, UT

8/8/2014

3 Comments

 
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Example of a typical standard installation of a CC1313

All Season Control Cover, on a 13" x 13" clay flue tile in Orem, Utah. This installation was done about six years ago on the chimney of a little used fireplace.

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    See Our Work

    An All Season Control Cover in action speaks for itself. See how our product solves many types of chimney and fireplace issues.

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All Season Chimney Cover
Energy Innovator Award Nominee, 2014


" Summer months also cause [energy] loss, especially if there is a swamp cooler in use. The pressurization of the home will drive a cool stream of air out of the opening and we can find respite from the hot sun over an open chimney top." read more...
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  • Home
  • Product Details
    • Order a Standard Size
    • Chimney top cover features
    • Frequently Asked Questions
    • Chimney Cover Installation
    • Pricing
  • Custom Installations
    • Get a Custom Quote
    • Custom Examples
    • Shane Poe chimney top
  • Blog